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Small Screw Conveyor

Small Screw Conveyor

Small screw conveyor is used to quantitatively and continuously feed fine powder and ultra-fine powder from the storage bin or hopper to the receiving device.

Spiral diameter: 100mm-250mm

Conveying length: 100mm-2000mm

Conveying capacity: 0.01kg/hour—1000kg/hour

Dosing range: 0-100g/h, 100-1000g/h, 1-5Kg/h, 5-10Kg/h, 10-30Kg/h, 100-1000Kg/h (speed adjustable)

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Product Description

Small screw conveyor is a small diameter screw conveyor, also known as a micro-screw conveyor, with a screw diameter of 100mm-159mm, a length (centre distance between import and export) of generally 100mm-2000mm, and a conveying capacity of 0.01kg/h-1000kg/ h, designed for small feeding speed and laboratory applications, usually used in the production of chemicals and pharmaceuticals or any process that requires precise small-volume delivery, by continuing to feed the material into the main feeder after it is closed Below the outlet of the larger main screw feeder to improve feeding accuracy.

types of small screw conveyor

Application

Application industry

Small screw conveyors can be used for uniform and continuous feeding and unloading of small batches of powders and granules in laboratories and small batching plants. They are usually installed in silos, below the main screw feeder, and feed small quantities accurately.

Technical parameters

Small screw conveyor structure

specifications Spiral diameter(mm)
D
pitch(mm)
S
speed(r/min)
n
Standard volume throughput speed(r/min) Standard volume throughput speed(r/min)
Iv(m3/h) Iv(m3/h)
φ φ φ φ φ φ φ φ
0.45 0.33 0.15 n 0.45 0.33 0.15 n
small LS100 100 100 140 3.0 2.2 1.0 112 2.4 1.7 0.8 90
LS125 125 125 125 5.2 3.8 1.7 100 4.1 3.0 1.4 80
LS160 160 160 112 9.7 7.1 3.2 90 7.8 5.7 2.6 71
LS200 200 200 100 16.9 12.4 5.6 80 13.5 9.9 4.5 63

Features

1.Small diameter - the contact parts of the whole machine and the material are all made of 201 stainless steel, and the length design range is 1 meter to 12 meters, which can be customized according to the customer's materials and requirements. The minimum feeding pipe diameter is more than 114MM, and the conveying capacity per hour is at least 800KG. Spindle motor power is determined according to customer requirements and material selection.

2.Stainless steel - The distance between the inner wall of the stainless steel feeding tube and the spiral blade is not more than 3mm, the spiral blade is laser-cut, and all welding ports are polished to achieve smoothness without residue.

3.Small amount of discharge - The conveying speed of the small screw conveyor is from 100KG to 15 tons per hour.

4. No dust - The imported universal bearing is heat-insulated and dust-proof, and the two ends of the feeder are designed and installed with oil seals imported from Taiwan to ensure that dust and sundries enter the bearing to achieve the purpose of durability.

5.Scientific design - The screw shaft is made of stainless steel seamless tube, which is corrected by a lathe to ensure concentricity and stable operation of the machine. The blades are all made of stainless steel, and the blades are made of thickened stainless steel blades.

6. Automatically remove residual material - The bottom is designed with a clearing port. If you need to change the material, you only need to blow it down with an air gun to remove a small part of the residual material. And a safety switch is designed at the clearing port. Once the clearing door is opened, the power will be cut off, which is safe and reliable.

7. Overload protection - The circuit is designed for overload protection, which effectively protects the motor from burning and is durable. It has the function of stopping when the material is full, and the material is not automatically drawn. Just set the material time, no need for workers to take care of it.

Small screw conveyor system for material handling

Video

Customer case

Ferrous Sulfate Screw Conveying and Packaging System

Ferrous Sulfate Screw Conveying and Packaging System

To speed up and improve the transport of ferrous sulphate, a material that is very complex to handle, its process was transferred from a one-ton bag to a 25-kilogram bag.

Delivery product: ferrous sulfate

Length: 500mm

Conveying capacity: 800kg/h

Spiral diameter: 100-150mm

Pharmaceutical Handling

Pharmaceutical Handling

Batch production and relatively low flow rates are the norm in this industry, providing contamination-free operation in a very wide range of pharmaceutical applications. Machines are constructed of 316 or 304 stainless steel to a high standard of finish.

Product delivered: pharmaceutical powder (for laboratory)

Length: 1 meter

Conveying capacity: 80kg/h

Spiral diameter: 114mm

Conveying Various Plastic Resin Pellets and Additives for Modern Polymers

Conveying Various Plastic Resin Pellets and Additives for Modern Polymers

Small screw conveyors to collect and mix various plastic resin pellets and additives from a gravimetric belt feeder and several loss-in-weight volumetric screw feeders. The mixed product is then conveyed to the extruder for the mixing process.

Conveyed product: plastic pellets

Length: 1 meter

Conveying capacity: 5-50kg/h

Spiral diameter: 102mm

Dimensions of Small screw conveyors

structure of small screw conveyor

The small screw conveyor is a mechatronics product based on the quantitative dosing realized by the small motor driven by the small conveying screw processed by the CNC machine tool. It is composed of motor, screw conveyor, silo and material level observation device.

A
Screw Dia.
Shaft
Dia.
B C D E
Bolts
F
(Min.)
G H J K L M N P R
4 1 9’ – 10-1/2” 10 1-1/2 3/8 4-1/2 1 3-5/8 4-5/8 3-3/4 5-3/4 1-7/16 4-7/8 7-3/4 7-1/2
6 1-1/2 9’ – 10” 10 2 3/8 6 1 4-1/2 5-5/8 5 8-1/8 1-1/2 6 9-3/4 10
9 1-1/2
2
9’ – 10” 10 2 1/2 8 1-1/2 6-1/8 7-7/8 7-1/8 9-3/8 1-5/8 7-5/8 13-3/4 13
12 2
2-7/16
3
11’ – 10”
11’ – 9”
11’ – 9”
12 2
3
3
5/8 10-1/2 1-5/8 7-3/4 9-5/8 8-7/8 12-1/4 2 9-3/4 17-1/4 17
14 2-7/16
3
11’ – 9” 12 3 5/8 11-1/2 1-5/8 9-1/4 10-7/8 10-1/8 13-1/2 2 11-1/4 19-1/4 19
16 3 11’ – 9” 12 3 5/8 13-1/2 2 10-5/8 12 11-1/8 14-7/8 2-1/2 12-5/8 21-1/1 21
18 3
3-7/16
11’ – 9”
11’ – 8”
12 3
4
5/8 14-1/2 2 12-1/8 13-3/8 12-3/8 16 2-1/2 14-5/8 24-1/4 24
20 3
3-7/16
11’ – 9”
11’ – 8”
12 3
4
3/4 15-1/2 2-1/4 13-1/2 15 13-3/8 19-1/4 2-1/2 16 26-1/4 26
24 3-7/16 11’ – 8” 12 4 3/4 17-1/2 2-1/4 16-1/2 18-1/8 15-3/8 20 2-1/2 19 30-1/4 30
30 3-15/16 11’ – 8” 12 4 3/4 20-1/2 2-1/2 19-1/2 21-1/2 18-3/8 30 3 22-1/2 38 36
36 4-7/16 11’ – 7” 12 5 3/4 23-1/2 2-1/2 22-1/2 24 21-3/8 36 3 25-1/2 44 43

Optional equipment

1. It can be equipped with speed regulating motor and explosion-proof motor

Speed regulation mode: electromagnetic speed regulation, stepless speed regulation, frequency conversion speed regulation, speed regulation motor (220V)

2. It can be equipped with stirring device, weighing and measuring device, water cooling device, warehouse wall vibration device, heating device, hopper, etc.

3. The shape of the outer tube can be round tube type and U-shaped groove

4. The screw shaft can be divided into shaft type and shaftless type

5. Customizable double helix small screw conveyor

6. It can be installed tilted up or down

Factory Picture Display

Production capacity: The factory covers an area of ​​10,000 square meters, dozens of processing equipment, 10 full-time technicians, can quickly produce drafts in 2 hours, shorten the construction period, standard parts are in stock, and special customization takes 7 working days.

Quality assurance: There are production control, equipment management, training and other procedures to check the quality of raw materials and semi-finished products required for the production process, and to check the operation of the equipment one by one, such as whether the raw materials meet the standards (thickness ≥ 10-12mm), Unqualified semi-finished products shall not be produced without review to prevent unqualified products from flowing into the next process.

Door-to-door service: Although product manufacturers provide package return and exchange services, some users who have been using for a long time still need door-to-door service. The manufacturer supports door-to-door service and maintenance within three days after reporting problems to the manufacturer

Small screw conveyor manufacturers